UNIVERSAL TOOLS

UNIVERSAL TOOLS

Universal Tools

UNIVERSAL TOOLS FOR ZYKLO-PALLOID®

Since this tool concept was introduced in 1956, the ZYKLO-PALLOID® method is still used successfully worldwide in bevel gear manufacturing. The ingenuity of this gear-cutting method is based on the fact that, due to the  collaboration between the nested inside and outside cutter head, the core of the contact pattern is automatically located in the center of the flanks.  In addition, by means of a freely selectable eccentricity for the outside cutter head, the contact pattern length can be easily and uncomplicated varied.

Highlights:

  • Simple calculation and optimization via KIMoS (Klingelnberg Integrated Manufacturing of Spiral Bevel Gears)
  • Assurance of production quality optimization with the Closed-Loop concept
  • Cutting process:
    • Roughing: HSS, wet
    • Hart finishing: HPG-S, dry
  • Gearing method:
    • Simultaneous flank cutting (Completing)
  • Separate cutter head assembly for pinion and ring gear production
  • Ideal for manufacturing of individual gear sets or small batch sizes

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