The KIMoS5 program enables the design, optimization and computer-integrated production of spiral bevel gears for different gearing systems. This course is aimed at KIMoS users who have already gained experience in gear design and gear set development. In this in-depth course, the topics of load capacity calculation, optimization of gear design and tools as well as the possibilities of heat-treatment compensation with KIMoS5 are examined in detail.
1. REPETITION OF KIMOS BASICS
- KIMoS – Databases
- Repetition of some terms & features
2. LOAD CAPACITY CALCULATION
- Fundamentals of the load capacity calculation
- Load Capacity calculation according to ISO 10300
- KIMoS5 – Standard strength calculation
- KIMoS5 – Loaded tooth contact analysis
3. OPTIMIZIATION OF GEAR DESIGN
- Gear strength properties
- Gear noise properties
- EaseOff development of higher order
4. OPTIMIZATION OF STICK BLADES
- Tool geometry
- Stick blades for Face Hobbing
- Stick blades for Face Milling
5. TOOTH DAMAGES - TOOTH FAILURES
- Tooth breakage
- Flank breakage
- Pitting
- Micro Pitting
- Wear
- Ridging
- Scoring / Scuffing
- Summary of the Tooth Damages
6. COMPENSATION OF HEAT TREATMENT DISTORTIONS
- General information
- Compensation of H.T. distortion with KIMoS 5
- Pre-Compensation of known H.T. distortion
