ROUGHNESS MEASUREMENT

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ROUGHNESS MEASUREMENT

Product Highlights

CUTTING-EDGE TECHNOLOGY FOR MAXIMUM PRECISION

  • Fully automatic roughness measurement now possible from module 0.9
  • High-precision sensing and evaluation of superfine structures on surface-ground gearings

All precision measuring centers in the P-series can be equipped with a high-precision roughness measurement device. This roughness measurement can be integrated fully automatically into both the gearing measurement and the coordinate measurement, allowing all measurements to be conducted in one clamping.

  • Fully automatic roughness measurement of gearings from as small as module 0.9 mm, as well as shafts and plane surfaces
  • Evaluation of roughness parameters according to DIN EN ISO 4287 (Ra, Rz, Rt, Rmax)
  • Evaluation of contact ratio parameters according to DIN EN ISO 13565-2 (Rk, Rpk, Rvk, MR1, MR2)
  • Skid sensing system for effective separation of the usable signal from ambient influences
  • Integrated motorized swivel device for automatic alignment of the diamond needle with a diamond tip radius of 2 µm or 5 µm
  • Optimal scanning conditions with measuring runs similar to gear measurement
  • Comprehensive collision protection
  • Optimized design to protect the diamond needle
  • Extremely high resolution of 7 nm
  • Robust, reproducible measuring results even on extremely smooth (e.g., surface-ground) surfaces
  • Easy handling through integration into the normal measuring process
  • Precise measurement, even in the shop-floor environment
  • Fully automatic procedure for probe change (option)

KLINGELNBERG to present top-class technology know-how at the IMTEX exhibition

The KLINGELNBERG Group will be presenting its products at the "IMTEX" exhibition in Bangalore, India, from 19 to 25 January 2023. One of the largest exhibitions for the metal-cutting industry in India, the week-long trade show presents the complete spectrum of products and technologies in the machining industry. Klingelnberg (represented by its Indian subsidiary, KLINGELNBERG India Pvt. Ltd.) will also be on hand, showcasing its extensive line of products and services at Booth B106 in Hall 4. Alongside the tried-and-tested applications, Klingelnberg will also be exhibiting new solutions.

Visitors will get hands-on experience with a range of applications demonstrated on the P 40 Precision Measuring Centers. Klingelnberg Precision Measuring Centers systematically follow the approach of processing as many measurement tasks as possible on one machine. They execute the entire process in a single automated sequence directly on the shop floor. Particularly when producing large series of axially symmetrical drive elements with their many GD&T features, it is important to monitor the process in real time and as close as possible to the production environment. The P-series has proven itself particularly in these types of shop-floor applications. Klingelnberg Precision Measuring Centers themselves are used as a reference around the world, not just by countless customers, but also by renowned metrology institutes.

NOVELTY FOR MEASUREMENT FROM MODULE 0.9

Roughness Measurement

With the new miniature roughness probe, even gearings as small as module 0.9 can be measured fully automatically. This is possible thanks to a specially developed design that ensures contact with the largest possible portion of the gearing surface.

CUSTOM SOLUTIONS FOR BEVEL GEARS

Roughness Measurement

Alongside the straight standard design for pinions, an angled probe is available for bevel gear measurement.

VERSATILE APPLICATION

Roughness Measurement

All roughness parameters can be scanned quickly and easily on shafts as well as on the bearing surfaces of gearings.

PROVEN PROBE SYSTEMS FOR CYLINDRICAL GEARS

Roughness Measurement

Roughness measurement on Klingelnberg P machines is proven on several hundred machines over the last years. With the precise CNC-controlled measuring runs reproducibilities of 0.01 µm are achieved.

AUTOMATIC CHANGE, INCL. PLUG CONNECTOR

Roughness Measurement

In connection with the probe change magazine, not only is the roughness probe automatically changed, the plug connector for the sensor system is also inserted fully automatically.

CLEAR, DESCRIPTIVE PRESENTATION

Roughness Measurement

The roughness measurement curves and parameters for roughness and contact ratio are clearly displayed on the screen and in the measurement report – in the same way as evaluation of  the gear geometry.