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Industry Solutions / Mining / Materials Handling / RAPID 2000

RAPID 2000

HÖFLER Cylindrical Gear Grinding Machine

Reduced grinding times for more production efficiency

Cylindrical gear manufacturers all around the world appreciate the advantages and productivity of the RAPID 2000 for workpiece diameters of up to 2,000 mm. With standard features that include a cast polymer machine bed, a torque motor-driven machine table, an integrated inspection system, a sturdy grinding spindle, and a dressing system for frequent profile modifications, it is the perfect solution for cylindrical gear manufacturers. Technologies such as high-speed grinding [HsG] and best-fit grinding [BfG] also reduce grinding times by up to 30 % ensuring a clear leading edge in production efficiency for the entire manufacturing process.

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HÖFLER Cylindrical Gear Grinding Machine RAPID 2000

Highly flexible grinding head with torque motor swivel drive

  • Genuine 5-axis machining possible
  • Maximum rigidity and positioning precision as well as no wear even during the grinding process 
  • Grinding head position monitoring thanks to integrated measurement system
  • Topological modifications depending on requirements in single-flank or double-flank grinding
  • Integrated measuring device with 3D probe for checking the most difficult topologies on the grinding machine

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HÖFLER Cylindrical Gear Grinding Machine RAPID 2000

Reducing traversing paths thanks to the grinding wheel double-dressing system

  • The double-dressing system is positioned directly on the grinding head and fitted with two diamond dressing rolls
  • Reduced traversing paths and dressing times
  • Freely dressable profile heights on the grinding wheel
  • Highly accurate and low-wear grinding wheel profiling according to different parameters

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HÖFLER Cylindrical Gear Grinding Machine RAPID 2000

Spindle options for special requirements (K Variant)

  • Double helical gearing with small gap distances
  • In cases where toothing gaps are small: pinion shafts and spline gears, for example
  • Various grinding wheel adapters for grinding wheel diameters of 300 - 20 mm
  • No spindle change required
  • Dressable and non-dressable CBN grinding wheels available

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HÖFLER Cylindrical Gear Grinding Machine RAPID 2000

Internal gear grinding arms (optional)

  • Various internal gear grinding arms available depending on application and sector
  • Easy assembly for quick set-up times
  • Grinding of straight and helical gearings or couplings
  • Separate dressing unit inside the machine based on the principle of dressing for external gearings

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HÖFLER Cylindrical Gear Grinding Machine RAPID 2000

Precise machine table control via torque motor drive

  • High engine torque of up to 30 rpm reduces alignment and pitch times, and facilitates the external cylindrical grinding of gear wheels
  • Automatic table drive adaptation to changing mass moments of inertia, without any user intervention
  • Wear-free torque motor ensures high investment security
  • Fast, maintenance-free, high-precision

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HÖFLER Cylindrical Gear Grinding Machine RAPID 2000

Reduced auxiliary times thanks to multi-wheel technology (K Variant)

  • Efficient grinding process for different gear geometries thanks to second grinding wheel
  • Longer diamond dressing roll service life thanks to fewer profiling steps
  • Robust and efficient grinding spindle
  • Available for machines with K grinding head
  • Combination of different grinding wheel specifications; e.g., for roughing and finishing

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HÖFLER Cylindrical Gear Grinding Machine RAPID 2000

Hob sharpening

  • Costs reduced as specialist machines are no longer required
  • Automatic tool centering thanks to measuring probe and grinding wheel
  • Freely adjustable process values and dressing parameters minimize the tool surface roughness and increase its quality and service life
  • Ideal even for very large hobs
  • Profile, tooth flank, and pitch of the sharpened surfaces can be measured
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