Klingelnberg Group: Speed Viper 180

Speed Viper 180

HÖFLER Cylindrical Gear Grinding Machine

The New Force in High-Productivity Generating Grinding

The Höfler cylindrical gear grinding machine Speed Viper – which focuses on high-productivity generating grinding in large-series manufacturing – draws on the successful concept of the Viper 500 series. It is available in four different configurations based on individual requirements. The Speed Viper 180 is designed for maximum workpiece diameters of 180 mm. In addition to toothed gears, it can also grind extra-long shafts. This is possible thanks to a distance between centers over table of up to 1,100 mm. More Information at www.speedviper.com

Highly productive generating grinding thanks to intelligent machine designs and a robust machine base
Large component range to 180 mm workpiece diameter and 1,100 mm workpiece length
Long service life thanks to large tool diameters of 320 mm and a tool length of 200 mm
Minimal auxiliary times
Short set-up times thanks to automatic tool clamping system
Flexible automation concept
Innovative operating concept
Optimal energy efficiency (e²)

Range of Application	Speed Viper 180
General Data
Workpiece diameter (max)	Ø 180 mm
Grinding stroke	500 mm
Work area over table (min. – max.)	0 – 500 mm
Distance between center above table (min. – max.)	300 – 1,100 mm
Module (min. – max.)	0.5 – 3 mm
Swivel angle	+/- 45°
Grinding worm diameter	Ø 320 – 210 mm
Grinding worm width	200 mm
Grinding spindle	25 kW
Grinding wheel speed	7,200 rpm
Cutting speed	100 m/s
Table diameter	Ø 120 mm
Table load (max.)	35 kg
Table hole (diameter x depth)	Ø 59 x 150 mm
Table rotation speed (max.)	3,000 rpm
Axial feed rate (max.)	12,000 mm/min
Radial feed rate (max.)	18,000 mm/min
Tangential feed rate (max.)	9,000 mm/min
General Machine Data
Total connected load without filter system	60 kVA
Net weight approx.	15,000 kg
Machine dimensions (L x W x H) approx.	3,085 x 2,160 x 3,420 mm
Dimensions filter unit (L x W) approx.	3,400 x 2,160 mm

Subject to changes.

The machine dimensions of the standard version are for orientation only. The final machine dimension / final space requirement depends on the individual configuration of the machine.

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Speed Viper Brochure English (pdf / 4 MB)

SPEED VIPER

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HÖFLER Cylindrical Gear Grinding Machine Speed Viper 180

Innovative Machine Design for Maximum Productivity

Cutting speeds up to 100 m/s
Rugged machine design, made of vibration-damping cast polymer
Optimal automation capability for minimal auxiliary times
Use of long-life tools
Compact design with minimal travel paths in the process
Large dressing roll diameters for a long service life
High-performance, aerodynamic nozzle for efficient coolant supply

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HÖFLER Cylindrical Gear Grinding Machine Speed Viper 180

Maximum Flexibility in the Grinding Process

Speed Viper platform covers a broad range of components (large travel paths)
Integrated, automated configuration of table drive parameters based on workpiece inertia
Automatic tool clamping system for minimal set-up times
Tool diameters between 210 mm and 320 mm
Thermally stable machine design
Flexible automation interface

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HÖFLER Cylindrical Gear Grinding Machine Speed Viper 180

Convenient, Intuitive Operating Concept

Systematic linking of gear design and production
Intuitive operator guidance through user-oriented operating concept and easy-to-follow menu design
Modern control panel with 19-inch touchscreen display and clear screen layout
Integration of Klingelnberg Closed Loop system
Analysis, planning and control functions in parallel with production time, thanks to multitasking capability of Gear Operator software
Machine configuration successfully completed in just a few steps

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HÖFLER Cylindrical Gear Grinding Machine Speed Viper 180

Easy, Fast and Service-friendly Maintenance

Rugged design of machine components
Pivoting control cabinet
Logical arrangement of power supply
Easy accessibility of modules to be serviced
Real-time remote maintenance via Ethernet connection

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HÖFLER Cylindrical Gear Grinding Machine Speed Viper 180

Acoustically Optimized Cylindrical Gears in Large-scale Production

Linking of gear design with production for acoustically optimized gears
Rugged machine base (large guide width) for minimal gearing deviations in the process
Dynamically optimized drives
Two-plane balancing system for minimal excitation in the process
Systematic implementation of the Klingelnberg closed loop system, which provides feedback to the grinding machine about the manufactured quality

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HÖFLER Cylindrical Gear Grinding Machine Speed Viper 180

Closed Loop Quality Control in line with Industry 4.0

Central gearing and process design
Networked connection in the Klingelnberg production system (GearEngine^®)
Knowledge management with central production data acquisition
Digitization of gear production through automated machine correction

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HÖFLER Cylindrical Gear Grinding Machine Speed Viper 180

Energy Efficiency (e²) for Maximum Savings

Flow-optimized coolant supply
Pressure sensor on high-performance nozzle for fastest possible process start, as soon as adequate coolant is available
On-demand optimization of drive control for permanent reduction of energy loss
Systematic gear design with testing of producible geometries allows production of ultra-precise tooth geometries for optimized gear running behavior