The VIPER 500 cylindrical gear grinding machine is designed for component diameters up to 500 mm and is optimally suited for small to medium-sized batches. To suit individual requirements, the machine is available in four different configurations: Profile grinding, small grinding wheels for custom jobs and multiplewheel technology (K), as well as generating grinding (W) or (KW). The VIPER 500 W / KW configuration allows both profile grinding and continuous generating grinding on the same machine – with minimal retooling time.
Convertible machine for generating, profile, and internal grinding (VIPER 500 W)
Retooling from generation grinding to profile grinding in less than 5 minutes (VIPER 500 W)
Retooling to internal grinding in less than 15 minutes
Highly dynamic axes at 5 m/sec2 acceleration and 20 m/min rapid traverse
Low-maintenance machine concept due to separation of working chamber from drive technology
No pump station needed for grinding oil
Optimal energy efficiency (e2) thanks to recovery and on-demand powering of units
Range of Application
VIPER 500
VIPER 500 K
VIPER 500 W
VIPER 500 KW
General Data
Workpiece diameter (max)
Ø 500 mm
Ø 500 mm
Ø 500 mm
Ø 500 mm
Grinding stroke
500 mm
430 mm
500 mm
430 mm
Work area over table (min. – max.)
300 – 800 mm
370 – 800 mm
300 – 800 mm
370 – 800 mm
Distance between center above table (min. – max.)
442 – 1,042 mm
442 – 1,042 mm
442 – 1,042 mm
442 – 1,042 mm
Module (min. – max.)
0.5 – 22*
0.5 – 22*
0.5 – 13*
0.5 – 13*
Swivel angle
–180°/+ 45°
–180°/+ 45°
–180°/+ 45°
–180°/+ 45°
Grinding wheel diameter (max.)
Ø 400 – 206 mm
Ø 300 – 25 mm
Ø 350 – 221 mm
Ø 300 – 25 mm
Grinding wheel width (max.)
75 mm
60 mm
75 mm
60 mm
Grinding worm diameter
-
-
Ø 350 – 221 mm
Ø 200 – 111 mm
Grinding worm width
-
-
150 mm
80 mm
Grinding spindle
24 kW
35 kW
37 kW
35 kW
Grinding wheel speed
5,000 rpm
17,000 rpm
6,000 rpm
17,000 rpm
Table diameter
Ø 400 mm
Ø 400 mm
Ø 400 mm
Ø 400 mm
Table load (max.)
500 kg
500 kg
500 kg
500 kg
Table hole (diameter x depth)
Ø 100 x 500 mm
Ø 100 x 500 mm
Ø 100 x 500 mm
Ø 100 x 500 mm
Table rotation speed (max.)
120 rpm
120 rpm
1,000 rpm
1,000 rpm
Axial feed rate (max.)
20,000 mm/min
20,000 mm/min
20,000 mm/min
20,000 mm/min
Radial feed rate (max.)
12,000 mm/min
12,000 mm/min
12,000 mm/min
12,000 mm/min
Tangential feed rate (max.)
20,000 mm/min
20,000 mm/min
20,000 mm/min
20,000 mm/min
General Machine Data
Total connected load without filter system
60 kVA
60 kVA
60 kVA
60 kVA
Net weight approx.
15,500 kg
15,500 kg
15,500 kg
15,500 kg
Machine dimensions (L x W x H) approx.
4,220 x 3,120 x 2,526 mm
4,220 x 3,120 x 2,526 mm
4,220 x 3,120 x 2,526 mm
4,220 x 3,120 x 2,526 mm
Dimensions filter unit (L x W) approx.
3,450 x 2,100 mm
3,450 x 2,100 mm
3,490 x 2,250 mm
3,490 x 2,250 mm
The machine dimensions of the standard version are for orientation only. The final machine dimension / final space requirement depends on the individual configuration of the machine.
Special machine axis arrangement guarantees high reliability in the production process
Automatic adjustment of the grinding oil nozzles ensures the same process for every grinding wheel diameter
Automatic grinding stock analysis
Adaptive process sequences thanks to variable stroke rate and dressing
Measurements taken during the production process itself (including optional correction calculation in the machine) provide quick assurance of a successful production run
Quick changeover from generating grinding to profile grinding just by swapping out the grinding wheel, grinding wheel flange, and diamond dressing roll in less than 5 minutes (VIPER 500 W)
Quick grinding wheel changes using the swivel axis, which moves the grinding wheel 180 degrees toward the operator
Tool quick-clamping system enables fast and easy tool changes (VIPER 500 W)
Short retooling times for internal grinding in less than 15 minutes
