C 100 U

OERLIKON U Bevel Gear Cutting Machine


Universal gear cutting system for efficient multi-task machining of bevel gears

This large-scale machine is based on the C 60, but with a cutter head and dividing gear designed especially to meet its special requirements. In the Zyklo-Palloid® machine series, the C 100 U is a universal gear cutting system for efficient, multi-task machining of spiral and hypoid bevel gears in the 3.5 mm to 15.5 mm normal module range. It is used in conjunction with the wide range of tools for soft-cutting before case-hardening and hard-cutting after case-hardening.


  • 6-axis CNC machine for ultra-efficient bevel gear cutting
  • Well-tried axis concept for compact design
  • Universal tool system provides maximum flexibility
  • Short retooling times thanks to ergonomic machine design
  • Unrivaled gearing and surface quality
  • Energy efficient (e2)
Range of Application continuous indexing single indexing
Workpiece Data
Workpiece diameter (max.)

Ø 1,000 mm

Normal module range

3.5 – 15.5 mm

upon request

Tooth width (max.)

160 mm

Pitch cone angle range

0° – 90°

Smallest/largest gear ratio

1:1/1:10

Smallest/largest number of teeth

6/180

Axial offset

± 100 mm

Spiral angle range

0° – ca. 50°

Tool Data
Cutter head diameter

-

7.5“ – 18“

Cutter head radii/number of starts of the Zyklo-Palloid® universal- and HPG-S cutter heads

135/5; 170/5; 210/5; 260/5 mm

-

Cutter Head Spindle (A axis)
Cutter head spindle speed (max.)

75 rpm

100 rpm

Workpiece Spindle (B axis)
Bore hole of the spindle mount

Ø 270 mm

Workpiece spindle opening

Ø 204 mm

General Machine Data
Total connected load

60 kVA

Machine dimensions (L x W x H) approx.

6,665 x 5,250 x 3,200 mm

Net weight approx.

38,000 kg

Range of Application
Workpiece Data
Workpiece diameter (max.) Ø 1,000 mm
Normal module range 3.5 – 15.5 mm
Tooth width (max.) 160 mm
Pitch cone angle range 0° – 90°
Smallest/largest gear ratio 1:1/1:10
Smallest/largest number of teeth 6/180
Axial offset ± 100 mm
Spiral angle range 0° – ca. 50°
Tool Data
Cutter head diameter -
Cutter head radii/number of starts of the Zyklo-Palloid® universal- and HPG-S cutter heads 135/5; 170/5; 210/5; 260/5 mm
Cutter Head Spindle (A axis)
Cutter head spindle speed (max.) 75 rpm
Workpiece Spindle (B axis)
Bore hole of the spindle mount Ø 270 mm
Workpiece spindle opening Ø 204 mm
General Machine Data
Total connected load 60 kVA
Machine dimensions (L x W x H) approx. 6,665 x 5,250 x 3,200 mm
Net weight approx. 38,000 kg

The above-mentioned maximum values were determined for industry-typical gear units.
If necessary it has to be examined whether maximum values can be combined.

Subject to changes.

The machine dimensions of the standard version are for orientation only. The final machine dimension / final space requirement depends on the individual configuration of the machine.
C 100 U Technical Data Sheet English
(PDF, 570 KB)
1/4
*Compulsory field
Your local sales representative will be found below locations.
KLINGELNBERG AG
Binzmühlestrasse 171
8050 Zürich, Switzerland
Fon: +41 44 278 7979
Fax: +41 44 273 1594
KLINGELNBERG GmbH
Peterstrasse 45
42499 Hückeswagen
Fon: +49 2192 81-0
Fax: +49 2192 81-200
KLINGELNBERG GmbH
Industriestrasse 19
76275 Ettlingen, Germany
Fon: +49 7243 559-0
Fax: +49 7243 599-165
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