R 300

HÖFLER Cylindrical Gear Roll Testing Machine

Compact, flexible and highly accurate testing technology

The Höfler Roll Testing Machine R 300 is covering the same component spectrum as the Speed Viper series in terms of axis traversing paths. Wheel components can be tested up to an outside diameter of 300 mm. In conjunction with the optional counter support, shafts up to 800 mm long in extreme cases can be analyzed to determine their running performance and noise behavior.
 

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HÖFLER Cylindrical Gear Roll Testing Machine R 300

Modular Machine Design

  • Ideal for testing the component spectrum of the Speed Viper series
  • Same base machine for gear and shaft components
  • Counter support for shaft testing (optional)
  • Test slide with fixed installation height or optional manual or automatic height adjustment

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HÖFLER Cylindrical Gear Roll Testing Machine R 300

Fast Changeover

  • Flexible, easy adjustment of the center distances via HMI input
  • Automatic height adjustment of test slide (optional)
  • Easy master gear change via hydraulic clamping mandrel
  • Interchangeable workpiece base clamping units, choice of hydraulic or mechanical clamping equipment
  • Counter support with manual basic setting and pneumatic clamping

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HÖFLER Cylindrical Gear Roll Testing Machine R 300

Flexible Setting Options for Test Parameters

  • Center distance for single flank test can be set in line with as-installed position in the transmission
  • Variable test force setting in double-flank test for maximum sensitivity thanks to linear drive technology 
  • Workpiece speed up to 2,000 rpm for fast test times and optimal excitation of the structure-borne noise and angular acceleration sensors
  • Counter support with variable clamping force setting, particularly for slim shafts

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HÖFLER Cylindrical Gear Roll Testing Machine R 300

User-Friendly Operating Concept

  • Safe basic operation through hardware switches, e.g., workpiece clamping/releasing, manual traversing of test slides, etc.
  • Innovative touchscreen technology with intuitive graphical user interface
  • Clear operator guidance thanks to process-oriented menu structure
  • Menu navigation is ultra-easy and requires minimal training thanks to process-based HMI structure
  • Production dashboard provides an at-a-glance display of the most important test results for a selectable time window

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HÖFLER Cylindrical Gear Roll Testing Machine R 300

Maximum Precision and Accuracy

  • High-precision angular measurement systems and 12.4 GHz scan rate for maximum-accuracy measured data acquisition in the single flank test
  • Highly sensitive acceleration sensors and 50 kHz scan rate for high-resolution structure-borne noise and angular acceleration measurement
  • High-precision Heidenhain linear scales for maximum-accuracy measured data acquisition in the double-flank test
  • High-precision linear guides to ensure high mechanical accuracy and reproducibility

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HÖFLER Cylindrical Gear Roll Testing Machine R 300

Production dashboard – all process data clearly in focus

  • Production dashboard provides a quick overview of production figures
  • Customize dashboard chart colors from a palette of fifteen free selectable colors
  • Good/reject statistics per component type
  • Good/reject statistics per production period

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HÖFLER Cylindrical Gear Roll Testing Machine R 300

Flexible Automation Concept for Minimal Non-Productive Time

  • Production cell can be equipped with all machine models in the Speed Viper series – from the Speed Viper 80² (dual spindle) to the Speed Viper 300
  • Direct workpiece spindle loading by integrated swivel loader
  • Minimal auxiliary times
  • Optimally coordinated interfaces and processes
  • Alternatively, partial or full automation with signal interface in accordance with the VDMA standard 34180