Klingelnberg Group: G 60

G 60

Oerlikon Bevel Gear Grinding Machine

Economical concept for high-precision final machining of bevel gears

Thanks to its outstanding grinding performance and universal design, this CNC-controlled bevel gear grinding machine from the G model series is an extremely economical concept for high-precision final machining of the curved-toothed spiral bevel gears of any gearing system as well as face-type clutches. These machines operate up to a ring gear diameter of 600 mm, and have a vertical grinding spindle.

CNC machine for high-precision final machining of the curved-toothed bevel gears of any gearing system as well as face-type clutches
Vertical grinding spindle for optimal, unobstructed downward chip flow
Ring gear diameters to 600 mm
Easy access to all additional components, including oil mist extraction system, grinding oil return pump and hydraulics
Minimal setup times
Grinding wheel profiling takes place under CNC path control with diamond dressing roll
Ideally suited for automatic loading
Energy efficient (e²)

Range of Application
Workpiece Data
Workpiece diameter (max.)	Ø 600 mm
Normal module range (min. – max.)	2 – 12 mm
Facewidth (max.)	110 mm
Number of teeth (max.)	360
Basic angle setting range	± 90°
Tool Data
Grinding wheel diameter (min. – max.)	102 – 406 mm (4 - 16“)
Grinding wheel height incl. base plate (max.)	135 mm
Tool Spindle
Seat	HSK-E63 E DIN 69893-5
Grinding spindle rotation speed (max.)	4,500 rpm
Eccentric speed (max.)	3,800 rpm
Dresser speed (max.)	6,000 rpm
Nominal grinding wheel drive rating	22 kW
Workpiece Spindle
Seating diameter: Oerlikon outer cone 1:4	–
Seating diameter: inner cone	Ø 203.218 mm (8“)
Workpiece spindle bore hole	Ø 150 mm
Work spindle depth	740 mm
Workpiece spindle rotation speed (max.)	40 rpm
General Machine Data
Total connected load without filter system	57 kVA
Machine dimensions including filter system approx. (L x W x H)	5,620 x 4,500 x 3,190 mm
Machine net weight (without filter system) approx.	22,900 kg

The above-mentioned maximum values were determined for industry-typical gear units.
If necessary it has to be examined whether maximum values can be combined.

Subject to changes.

The machine dimensions of the standard version are for orientation only. The final machine dimension / final space requirement depends on the individual configuration of the machine.

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G 60 Brochure English (pdf / 2 MB)

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Oerlikon Bevel Gear Grinding Machine G 60

Vertical machine concept for reliable process sequences

Vertical grinding spindle for optimal swarf disposal
Excellent visual process monitoring during the process positioning, thanks to optimal machining position of vertical grinding spindle
Workpiece and workholding change in vertical direction are “gravity-assisted”
Flexible oil nozzle system suitable for high pressure and quick change

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Oerlikon Bevel Gear Grinding Machine G 60

High-volume production at maximum productivity

Constant machining conditions thanks to automatic adjustment of grinding oil supply over the grinding wheel service life
Automatic loading option through side loading door
Loading in parallel with dressing, for minimum downtimes (G 60 depending on component size)
Blank seating monitoring, stock allowance control and grinding performance for maximum process stability
Highly dynamic drives for minimum downtimes
Efficient energy recovery

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Oerlikon Bevel Gear Grinding Machine G 60

Minimal set-up and change-over time

Semi-automatic change of grinding wheel with wheel flange adapter for short set-up times
Quick change of preset oil rings for grinding oil
Full accessibility of working chamber through front service door, also for automatic loading
Workpiece spindle with through bore and automatic clamping cylinder for maximum flexibility (G 60 and G 80)

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Oerlikon Bevel Gear Grinding Machine G 60

Compact, intelligent machine design

Easily accessible, drives are located above the grinding area
Separate working chamber to protect drive components with stainless steel inner panel for a sturdy, clean machine
Easy service and maintenance due to easily accessible auxiliary components, such as oil mist extraction system, grinding oil return pump and hydraulics
High-efficiency-class motors
Integrated CO₂ fire suppression system without additional space requirements (optional)

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Oerlikon Bevel Gear Grinding Machine G 60

Maximum flexibility due to user-defined profiling of tools

CNC-path-controlled profiling of grinding wheel with diamond dressing roll for any profile modifications
User-defined programming of dressing ratio and dressing factor
Maximum precision due to stationary dressing unit
Efficient grinding wheel pre-profiling with special dressing software

Competent Service

Service Feature

KLINGELNBERG Service – Quality and competence that impress

G 60

Oerlikon Bevel Gear Grinding Machine

Economical concept for high-precision final machining of bevel gears

Highlight

Oerlikon Bevel Gear Grinding Machine G 60

Vertical machine concept for reliable process sequences

Highlight

Oerlikon Bevel Gear Grinding Machine G 60

High-volume production at maximum productivity

Highlight

Oerlikon Bevel Gear Grinding Machine G 60

Minimal set-up and change-over time

Highlight

Oerlikon Bevel Gear Grinding Machine G 60

Compact, intelligent machine design

Highlight

Oerlikon Bevel Gear Grinding Machine G 60

Maximum flexibility due to user-defined profiling of tools

Competent Service

Service Feature

KLINGELNBERG Service – Quality and competence that impress

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